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PP Strapping Band Extrusion Line – Precise Tension

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PP Strapping Band Extrusion Line – Precise Tension

PP Strapping Band Extrusion Line – Precise Tension
PP Strapping Band Extrusion Line – Precise Tension

Large Image :  PP Strapping Band Extrusion Line – Precise Tension

Product Details:
Place of Origin: CHINA
Brand Name: CHUQI
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Packaging Details: FCL
Delivery Time: 90DAYS
Supply Ability: 1 SET

PP Strapping Band Extrusion Line – Precise Tension

Description
Low Speed: 0-40 M/min High Speed: 0-250 M/min
Low Power: 5.5 KW High Power: 15 KW
Speed Accuracy: ±1 M/min Roller Hardness: HRC58-60
Control Method: Closed-loop Linkage Tension Adjustment: Real-time Automatic
Applicable Process: Full Line Core Value: Precise Tension Control
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PP strapping band extrusion line

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PP strap production line with precise tension

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PP strapping band manufacturing equipment

PP Strapping Band Extrusion Line – Precise Tension
Precision Tension Control System

Tension control is a critical factor affecting thickness uniformity and final winding quality in PP strapping production. This production line features a multi-stage haul-off system consisting of a low-speed three-roller haul-off unit (0-40 m/min, 5.5KW) and a high-speed five-roller haul-off unit (0-250 m/min, 15KW). The low-speed unit stabilizes the nascent tape after extrusion, while the high-speed units provide precise tension adjustment after stretching and setting. Multi-stage haul-off combined with closed-loop speed control (accuracy ±1 m/min) ensures constant, fluctuation-free tension across all sections. Rollers are chrome-plated and polished with HRC58-60 hardness, wear-resistant and non-damaging to the tape.

Technical Specifications
Haul-off Unit Speed Range Motor Power Rollers Installation Position
Low-speed 3-roller 0-40 m/min 5.5 KW 3 After first tank, before extension box
High-speed 5-roller 0-250 m/min 15 KW 5 After extension box, before embosser
High-speed 3-roller (multiple) 0-250 m/min 5.5 KW 3 After oven, after secondary tank, etc.
Key Features & Benefits
  • Multi-stage haul-off: Low-speed + high-speed combination covers full-line tension control
  • Low-speed unit: Gentle traction of nascent tape prevents stretching deformation
  • High-speed units: Precise tension control after stretching and setting
  • Speed accuracy: ±1 m/min for full-line closed-loop synchronization
  • Chrome-plated rollers: HRC58-60 hardness, wear-resistant and non-damaging
  • Stable tension: Multi-stage traction eliminates cumulative tension fluctuations
  • Fast response: Inverter/servo drives for instant tension adjustment
  • Reduced scrap: Stable tension ensures uniform thickness, reducing dimensional rejections
  • High-speed compatible: High-speed units support 250 m/min line speed
  • Quality enhancement: Constant tension ensures consistent product performance
Technical Questions & Answers
Why is a multi-stage haul-off system needed?
The low-speed unit stabilizes the nascent tape after extrusion and before stretching, preventing accidental deformation. The high-speed units transport the stretched and set finished tape. Stage-specific control optimizes tension matching at each section.
How is speed synchronization ensured among multiple haul-off units?
The entire line uses PLC closed-loop coordinated control. The operator sets the main line speed on the touch screen, and the system automatically calculates the speed ratios for each haul-off unit, precisely executed via inverters. Individual units can be fine-tuned independently.
What are the effects of tension fluctuation?
Tension fluctuation causes uneven thickness, uneven stretching, and ultimately affects strapping strength and roll shape quality. In severe cases, it may cause breakage or inconsistent winding tightness.

Contact Details
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

Contact Person: Mr. Alex

Tel: 86-18858326160

Send your inquiry directly to us (0 / 3000)