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PP Strapping Production Line – No Breaking

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PP Strapping Production Line – No Breaking

PP Strapping Production Line – No Breaking
PP Strapping Production Line – No Breaking

Large Image :  PP Strapping Production Line – No Breaking

Product Details:
Place of Origin: CHINA
Brand Name: CHUQI
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Packaging Details: FCL
Delivery Time: 90DAYS
Payment Terms: T/T
Supply Ability: 1 SET

PP Strapping Production Line – No Breaking

Description
Breaking Strength: High (200kg+) Draw Ratio Range: 1.5-12x
Plasticizing Uniformity: ≥99% Temp. Control Accuracy: ±1°C
Screw Material: 38CrMoAlA Surface Hardness: HRC58-60
Main Motor: 55 KW Strap Width: 5-19 Mm
Strap Thickness: 0.3-1.0 Mm Breakage Risk: None
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PP Strapping Production Line – No Breaking
Product Overview

This production line produces PP strapping with extremely high tensile strength and breakage resistance, fundamentally eliminating the problem of strap breakage during strapping. The equipment features a φ120mm 38CrMoAlA alloy steel screw with a 30:1 L/D ratio, paired with a 55KW high-efficiency main motor, achieving a maximum output of 220-240 kg/h.

Through a multi-stage stretching process with an adjustable draw ratio of 1.5-12 times, PP molecular chains become highly oriented along the stretching direction, increasing longitudinal tensile strength several times over its unoriented state. The extruder's 9-zone independent temperature control (±1°C accuracy) ensures uniform melt plasticization, eliminating stress concentration points.

The finished strapping's breaking strength far exceeds industry standards, suitable for heavy-duty packaging and fully automatic high-speed strapping machines - end users no longer complain about breakage.

Technical Specifications
Parameter Specification
Maximum Output 220 - 240 kg/h
Line Speed 0 - 200 m/min
Screw Diameter φ120 mm
L/D Ratio 30:1
Screw Material 38CrMoAlA Alloy Steel
Surface Hardness HRC 58-60
Plasticizing Uniformity ≥99%
Main Motor Power 55 KW
Draw Ratio Range 1.5 - 12 : 1
Temperature Control Accuracy ±1°C
Strap Width Range 5 - 19 mm
Strap Thickness Range 0.3 - 1.0 mm
Total Installed Power ~235 KW
Key Features
  • Breakage-free guarantee: High tensile strength ensures no sudden breakage during strapping
  • High molecular orientation: 1.5-12x draw ratio aligns PP molecular chains along stress direction
  • Premium screw material: 38CrMoAlA alloy steel with nitriding, HRC58-60 hardness, ≥99% plasticizing uniformity
  • Precision temperature control: 9-zone independent control with ±1°C accuracy eliminates local overheating
  • Multi-stage stretching: Pre-stretching + main stretching for full molecular orientation
  • Low internal stress: Multi-stage heat setting eliminates stress-induced brittleness
  • High strength output: Standard 12mm*0.6mm at 8-10x draw ratio achieves 200kg+ breaking force
  • Fully automatic ready: High-strength straps run continuously without breakage
  • Reduced complaints: No breakage means no downtime and zero end-user complaints
  • Heavy-duty suitable: Strength sufficient for building materials, metals, heavy machinery
Frequently Asked Questions
What causes strapping breakage?
Breakage typically stems from three causes: incomplete plasticization creating stress concentration points; insufficient molecular orientation leading to low tensile strength; and excessive internal stress causing brittle fracture. This line solves all three through precision temperature control, high draw ratio, and multi-stage heat setting.
What breaking strength can be achieved?
For standard 12mm*0.6mm strapping at 8-10x draw ratio, breaking force exceeds 200kg. Higher draw ratios (10-12x) further increase strength, balancing with flexibility requirements.
What does breakage-free mean for automatic strapping machines?
Automatic strapping machines run continuously at high speed. A single break can stop the entire packaging line, causing minutes or more of production interruption. Breakage-free means continuous operation, unaffected packaging efficiency, and zero customer complaints.

Contact Details
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

Contact Person: Mr. Alex

Tel: 86-18858326160

Send your inquiry directly to us (0 / 3000)