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Low-Compressed-Air Consumption Design for Energy-Efficient PP Strapping Production

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Low-Compressed-Air Consumption Design for Energy-Efficient PP Strapping Production

Low-Compressed-Air Consumption Design for Energy-Efficient PP Strapping Production
Low-Compressed-Air Consumption Design for Energy-Efficient PP Strapping Production

Large Image :  Low-Compressed-Air Consumption Design for Energy-Efficient PP Strapping Production

Product Details:
Place of Origin: CHINA
Brand Name: CHUQI
Model Number: CQ-SPP75-4
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Packaging Details: WOODEN BOX
Delivery Time: 60DAYS
Payment Terms: T/T
Supply Ability: 100SETS
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Low-Compressed-Air Consumption Design for Energy-Efficient PP Strapping Production

Description
Water Stripping System: 4 Sets Of Independent High-pressure Airflow For Precise Drying Embossing Control: Pneumatic Pressure Adjustment Ensures Stable Operation
Energy-Saving Metric: Over 30% Reduction In Overall Air Consumption Airflow Optimization: Efficient Nozzle Design Achieves Optimal Results With Minimal Air Use
System Pressure: Compatible With ≥0.6MPa Standard Factory Air Supply Operational Cost: Significantly Lowers Long-term Energy Consumption Expenses
Ease Of Maintenance: Simple Air Circuit Design, Reliable Components, Easy Maintenance
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Energy-Efficient PP Strapping Production Line
This production line features optimized compressed-air consumption design, significantly reducing operational costs while maintaining superior performance.
Product Overview
Our advanced PP strapping production line incorporates innovative energy-saving technologies at key compressed-air consumption points. The embossing unit utilizes an efficient pneumatic pressure control system that replaces traditional high-energy-consumption methods. At the secondary sizing water tank exit, four independent high-pressure air knife water strippers provide precise, efficient surface drying, eliminating the waste associated with conventional high-volume air blowing systems.
Key Specifications
  • Water Stripping Design: 4 sets of independent high-pressure air knife water strippers
  • Embossing Control: Pneumatic pressure control for stable and precise operation
  • Energy-Saving Performance: Over 30% reduction in compressed air consumption
  • Air Source Requirements: Compatible with standard factory supply (≥0.6MPa)
  • Performance Guarantee: Ensures stable embossing and completely dry product surfaces
Technical Parameters
Item Parameter / Description
Number of Water Strippers 4 sets (independently corresponding to 4 product lines)
Water Stripping Power High-pressure compressed air
Embossing Pressure Control Pneumatic, manually adjustable
Designed Energy Saving Ratio Over 30% reduction compared to traditional design
Applicable Air Source Pressure ≥ 0.6 MPa
Frequently Asked Questions
Will reducing air consumption affect drying effectiveness or embossing quality?
Not at all. The water strippers utilize high-pressure airflow design that delivers strong, focused impact force for superior drying efficiency. The pneumatic embossing system provides stable, adjustable pressure to ensure clear, uniform patterns. Our optimization focuses on improving efficiency and eliminating waste without compromising performance quality.
What are the air volume requirements for our existing factory air compressor?
This energy-efficient design requires standard air source pressure of ≥0.6MPa. The total air volume demand is significantly lower than traditional equipment, which can reduce compressor load. This efficiency may allow operation with lower-power compressors or support additional air consumption points in your facility.
Are the pneumatic components durable with reasonable maintenance costs?
Key pneumatic components are sourced from reputable brands to ensure high reliability and longevity. The system features a simple structure with minimal potential failure points. Daily maintenance requirements are comparable to conventional pneumatic systems, keeping operational costs manageable and predictable.

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Contact Details
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

Contact Person: Mr. Alex

Tel: 86-18858326160

Send your inquiry directly to us (0 / 3000)

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Roller Material: Vacuum heat-treated rollers made of high-quality alloy steel

Surface Hardness: Roller surface hardness ≥HRC58 for extreme wear resistance
Compact Footprint PP Line for Small to Medium-Scale Manufacturing Facilities

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Layout Design: Compact and integrated, greatly optimizing space utilization

Floor Space: Minimum requirement of only ≥20 m² offers strong adaptability

Centerline Height: Unified 1100mm across the line, conforms to ergonomics

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Cooling Configuration: Primary + Secondary dual-stage tank cooling system

Temperature Control Precision: Secondary cooling water temperature adjustable 10-25°C with digital display

Anti-Tangle Design: Internal guide rollers and alignment devices eliminate product entanglement

Protective Craftsmanship: Polyurethane-covered guide rollers prevent product scratches
All-in-One Control: Monitor & Adjust Entire Process from a Single Touch Screen Panel

All-in-One Control: Monitor & Adjust Entire Process from a Single Touch Screen Panel

Control Core: Xinje PLC-based computer central control system

Operation Interface: Integrated touch screen for intuitive, visual operation

Monitoring Scope: Centralized monitoring of the entire line—extrusion, temperature control, haul-off, winding

Coordinated Adjustment: Synchronized control of line speed, temperature, and tension
Complete Documentation: Drawings, Manuals, Schematics & Certificates Provided

Complete Documentation: Drawings, Manuals, Schematics & Certificates Provided

Document Type: Compliance Certificates

Delivery Format: Printed + Electronic

Language: Bilingual Support

Core Value: Knowledge Transfer & Self-Sufficient Maintenance
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