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Belt-Type Screen Changer for Non-Stop Operation – PP Line

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Belt-Type Screen Changer for Non-Stop Operation – PP Line

Belt-Type Screen Changer for Non-Stop Operation – PP Line
Belt-Type Screen Changer for Non-Stop Operation – PP Line

Large Image :  Belt-Type Screen Changer for Non-Stop Operation – PP Line

Product Details:
Place of Origin: CHINA
Brand Name: CHUQI
Model Number: CQ-SPP120-6
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Price: USD/RMB
Packaging Details: WOODEN BOX
Delivery Time: 60DAYS
Payment Terms: T/T
Supply Ability: 10SETS

Belt-Type Screen Changer for Non-Stop Operation – PP Line

Description
Type: Belt-type Operation: Non-stop Screen Change
Heating Power: 8.4KW Filtration: Adjustable Mesh
Pressure Fluctuation: ≤5% Applicable Extruder: φ120mm
Drive: Manual/hydraulic Optional Core Benefit: Continuous Production

Belt-Type Screen Changer for Non-Stop Operation – PP Line
Product Overview

During production, the filter screen can become clogged with contaminants, causing pressure to rise. Traditional screen changes require stopping the line, severely impacting efficiency. This production line is equipped with a belt-type screen changer that allows smooth, rapid screen changes without stopping or slowing the extruder. By moving the filter belt continuously or stepwise, it achieves "screen change while producing," significantly reducing production interruptions and improving Overall Equipment Effectiveness (OEE). The screen changer has a heating power of 8.4KW to maintain melt temperature during the change. It is especially suitable for long-running, large-scale production lines, eliminating the need to frequently start and stop the equipment for screen changes.

Technical Specifications
Parameter Value/Description
Screen changer type Belt-type (continuous or stepwise)
Operation Non-stop, no speed reduction
Heating power 8.4 KW
Filtration accuracy Depends on mesh size (standard 60-150 mesh)
Drive method Manual or hydraulic (optional)
Pressure fluctuation ≤5% during screen change
Applicable extruder φ120mm single screw
Key Features & Benefits
  • Non-stop: No need to stop extruder during screen change, no capacity loss
  • No speed reduction: Main line speed remains constant, production continuous
  • Low pressure fluctuation: Optimized melt channel keeps fluctuation ≤5%
  • Heating: 8.4KW heaters maintain melt temperature, preventing cold material
  • High screen utilization: Belt type uses screens segment by segment, reducing waste
  • Simple operation: Manual or hydraulic drive for quick change
  • Reduced scrap: Almost no scrap generated during screen change
  • Low labor intensity: No frequent bolt loosening/tightening
  • Adaptable: Various mesh sizes available
  • Long life: High-quality heating elements and seals
Frequently Asked Questions
Does product quality suffer during a non-stop screen change?
With normal operation, there is a slight pressure fluctuation during the screen change, but our design (optimized melt channel, pre-fill) keeps the fluctuation within 5%, having minimal impact on product dimensions and appearance. With skilled operation, almost no scrap is generated during the change.
Is the filter belt consumption high?
The length of the filter belt can be customized. When one section becomes clogged, the belt moves to a fresh section. Compared to traditional round filter discs, the belt type has lower overall cost for long continuous production and reduces manual change frequency.
What if the belt breaks unexpectedly?
We have pressure sensors and alarms. If an abnormal pressure drop (indicating screen rupture) is detected, the system will sound an alarm and recommend a shutdown for inspection. A spare filter belt can be quickly replaced. Under normal conditions, belt life can reach hundreds of hours.

Contact Details
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

Contact Person: Mr. Alex

Tel: 86-18858326160

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