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Multi-Stage Haul-Off System with Precise Tension Control Closed-Loop Linkage for PP Strapping Production

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Multi-Stage Haul-Off System with Precise Tension Control Closed-Loop Linkage for PP Strapping Production

Multi-Stage Haul-Off System with Precise Tension Control Closed-Loop Linkage for PP Strapping Production
Multi-Stage Haul-Off System with Precise Tension Control Closed-Loop Linkage for PP Strapping Production

Large Image :  Multi-Stage Haul-Off System with Precise Tension Control Closed-Loop Linkage for PP Strapping Production

Product Details:
Place of Origin: CHINA
Brand Name: CHUQI
Model Number: CQ-SPP120-6
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Packaging Details: WOODEN BOX
Delivery Time: 60DAYS
Payment Terms: T/T
Supply Ability: 10SETS

Multi-Stage Haul-Off System with Precise Tension Control Closed-Loop Linkage for PP Strapping Production

Description
Configuration: Low-speed + High-speed Multi-stage Roller Spec: φ268mm
Surface Hardness: HRC58-60 Speed Range: 0-250 M/min
Adjustment Accuracy: ±1 M/min Control Method: Closed-loop Linkage
Core Value: Precise Tension Control
Highlight:

PP strapping production haul-off system

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multi-stage strapping tension control

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closed-loop PP strapping production line

Multi-Stage Haul-Off System (Low-Speed & High-Speed Units) for Precise Tension Control
Product Introduction

Tension control is a critical factor affecting product thickness uniformity, stretching orientation effectiveness, and final winding quality in PP strapping production. This production line utilizes a multi-stage haul-off system consisting of a low-speed three-roller haul-off unit (0-40 m/min), a high-speed five-roller haul-off unit (0-250 m/min), and multiple high-speed three-roller haul-off units, forming a stepped speed and tension control network. The low-speed unit stabilizes the nascent tape after extrusion, while the high-speed units provide precise tension adjustment after stretching and setting. Multi-stage haul-off combined with closed-loop speed control ensures constant, fluctuation-free tension across all sections, providing a solid foundation for high-precision, high-speed production.

Main Specifications
  • Low-speed three-roller haul-off: φ268mm, face width 450mm, chrome-plated & polished, hardness HRC58-60, speed 0-40 m/min, motor 5.5KW
  • High-speed five-roller haul-off: φ268mm, face width 450mm, chrome-plated & polished, hardness HRC58-60, speed 0-250 m/min, motor 15KW
  • High-speed three-roller haul-off (multiple units): same specs, speed 0-250 m/min, motor 5.5KW
  • Speed adjustment accuracy: ±1 m/min
  • Control method: Inverter speed control, full-line closed-loop linkage
Technical Parameters
Item Low-speed 3-roller High-speed 5-roller High-speed 3-roller
Roller Diameter φ268mm φ268mm φ268mm
Face Width 450mm 450mm 450mm
Surface Treatment Chrome-polished Chrome-polished Chrome-polished
Hardness HRC58-60 HRC58-60 HRC58-60
Speed Range 0-40 m/min 0-250 m/min 0-250 m/min
Motor Power 5.5 KW 15 KW 5.5 KW
Adjustment Accuracy ±1 m/min ±1 m/min ±1 m/min
Customer Questions & Answers
Why are both low-speed and high-speed haul-off units needed?
The low-speed unit stabilizes the nascent tape after extrusion and before stretching, preventing accidental deformation of not-fully-cooled tape. The high-speed units transport the stretched and set finished tape, meeting high line speed requirements. Stage-specific control optimizes tension matching at each section, improving overall stability.
What are the advantages of a five-roller haul-off over a three-roller one?
The five-roller structure provides a larger wrap angle and more uniform pressure distribution, offering stronger gripping force. This is especially beneficial for high-speed operation or smooth-surfaced PP tape, effectively preventing line speed fluctuations and tension spikes caused by slippage.
How is speed synchronization ensured among multiple haul-off units?
The entire line uses PLC closed-loop coordinated control. The operator sets the main line speed on the touch screen, and the system automatically calculates the speed ratios for each haul-off unit, precisely executed via inverters. Individual units can be fine-tuned independently to suit different draw ratios and process requirements.

Contact Details
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

Contact Person: Mr. Alex

Tel: 86-18858326160

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