Uniform Embossing, Consistent Quality – Stable Synchronization Control System

Name: Uniform Embossing, Consistent Quality – Stable Synchronization Control System
Brand: Jiaxing Chuanqi Machinery Equipment Co., Ltd.
Availability: InStock

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Uniform Embossing, Consistent Quality – Stable Synchronization Control System

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Product Details:

Place of Origin:	CHINA
Brand Name:	CHUQI

Payment & Shipping Terms:

Minimum Order Quantity:	1SET
Packaging Details:	WOODEN BOX
Delivery Time:	60DAYS
Payment Terms:	T/T
Supply Ability:	100SETS

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Uniform Embossing, Consistent Quality – Stable Synchronization Control System

Description

Quality Goal:	Absolutely Uniform Embossing Effect	System Core:	High-Precision Synchronization Control
Technical Means:	Dynamic Real-time Speed Compensation	Result Guarantee:	Consistent Quality Within Batches
Defect Elimination:	Prevents Periodic Depth Stripes	Operating State:	Stable Synchronization Across Full Speed Range
Control Level:	Intelligent Closed-loop Control
Highlight:	belt embossing machine with synchronization control , uniform embossing belt machine , stable synchronization embossing system

Uniform Embossing, Consistent Quality – Stable Synchronization Control System

Product Introduction

Stable output is the foundation of quality manufacturing. This embossing machine features an advanced stable synchronization control system that serves as the intelligent control center. It continuously monitors and dynamically adjusts the speed relationship between the embossing roller and haul-off equipment. Whether during startup, acceleration, constant speed operation, or deceleration phases, this system ensures precise synchronization of linear speed at the embossing point. The result is consistently uniform embossing effects throughout the entire material roll, eliminating periodic depth variations.

Main Specifications

Control System Core: PLC or dedicated synchronization controller
Speed Feedback: High-precision encoders for real-time detection of haul-off and embossing roller speeds
Adjustment Algorithm: PID or advanced algorithms for fast, overshoot-free synchronization response
Human-Machine Interface (HMI): Touchscreen display showing synchronization status, speed curves, and alarm information
Target Effect: Elimination of quality defects including "water ripple patterns" and "depth stripes" caused by speed desynchronization

Technical Parameters

Item	Parameter / Description
Control Core	Industrial PLC / Dedicated Synchronization Controller
Speed Detection	High-Resolution Rotary Encoder
Synchronization Response Time	< 100 ms
Speed Control Precision	≤ 0.1% F.S.
Display Interface	Color Touchscreen HMI
Communication Protocol	Modbus, Profibus, etc. (Optional)

Frequently Asked Questions

Q: Can this system solve the occasional problem of regular "depth stripes" appearing on embossed materials?

A: This is precisely one of the core issues this system is designed to solve. Regular depth stripes typically result from periodic minute speed differences between the haul-off roller and embossing roller (known as "speed creeping"). Our stable synchronization control system uses high-precision encoders to detect these speed variations in real-time and rapidly compensates for them, maintaining dynamic synchronization error within extremely low tolerances. This approach fundamentally eliminates such periodic quality defects, ensuring absolutely uniform embossing results.

Tag:

Contact Person: Mr. Alex

Tel: 86-18858326160

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